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Here at Connectronics, we understand the need to keep your employees safe. Safety can go well beyond prevention of injuries and falls; it can include the environment your employees are working in, right down to the air they are breathing in. One industry that continuously faces this struggle is the mining industry. We are currently working on a project in Brazil that requires large industrial filters for coal mining.

Electrostatic filters clean the air through static electricity in the mine. This creates continually clean air, helping workers breathe safely during coal mining. It works like this: as the air in the mine shaft blows through the filters, dust particles cling to the filter eliminating the dust from the air the miners are breathing in. This allows for clean air in what would otherwise be dangerous air to miners’ lungs. Because of this kind of advancement, there is no need for a mask, as the air is safe.

These filters are a huge improvement over previous mining conditions. Miners often lost their lives from breathing in particles like coal dust year after year. Coal miners typically developed pneumoconiosis, also known as black lung disease or miner’s lung, a deadly lung disease that develops over time from coal dust getting into the tissue lining. There the dust becomes trapped and begins to scar, building up thick scar tissue, and leading to a host of symptoms such as difficulty breathing, coughing, and excess phlegm, prior to something as serious as an early death.

At Connectronics, we are proud to contribute to the mining industry by manufacturing needed equipment and components and aiding the mining process. To find out more about our current projects and other industrial projects, we invite you to contact us today, check out our blog, follow us on Twitter, and connect with us on LinkedIn.


St. Elmo’s Fire is a weather phenomenon in which luminous plasma is created by a coronal discharge from a sharp or pointed object in a strong electric field in the atmosphere (such as those generated by thunderstorms or created by a volcanic eruption).”

What scientists have come to know is that St. Elmo’s Fire is an electrical discharge that occurs because of ionization of gas (most of the time air) surrounding the conductor that is electrically charged, and can occur in high voltage systems. The corona ensues because the trapped air can’t be removed. Because of the ionization, corona discharge has a detrimental effect on equipment. Not only can it degrade equipment to the point of electrical breakdown, but it can also cause electrical interference.

Corona happens most frequently with coaxial types of cables. Because there are many individual strands inside the cable (conductor and shielding), there are many opportunities for air to become trapped and it is almost impossible to remove it. When the cables are mechanically assembled, it is difficult to eliminate the air between the high electrical potential conductor and the shield ground.

Connectronics’ Corona Line was designed to eradicate the corona effect by using over molded configurations to eliminate the air. A shield termination addresses electrical stress from strands captured between the inner and outer ferrule. A semiconductive layer over the center conductor allows the semiconductive layer and center conductor to be very close to the same potential thus nullifying the opportunity for the air to ionize. corona resistant cables need to be used with a compatible termination process in order to create a reliable cable that is corona resistant. One crucial spot where air needs to be eliminated is at the interface between the plug and receptacle. This problem is removed by using a tapered interface to exclude air by allowing the mating halves to expel the air as they mate to one another; in theory creating a homogenous mass of dielectric insulation.

At Connectronics we service and work with industries such as aerospace, the Department of Defense, entertainment, medical, nuclear, underwater, and industrial. We offer high voltage connectors, high current connectors, underwater cables and connectors, specialized connectors, Wiremax high voltage lead wires, and more. To find the right connector and cable assembly for your job, contact Connectronics and talk to one of the professionals that make up our over 300 years of combined experience with connectors and interconnect experience.


At Connectronics we’re busy gearing up for an expansion in February and March of 2017. To date, we’ve been working with Wiremax in an operational location of 28,000 sq. feet, but the expansion will mean an additional 18,000 sq. feet of space. This extra room will be used for storage, an additional work area, and more flexibility to meet the growing demands of our customers and company.

Part of the expansion of Connectronics is due to the growing needs of the aerospace, high-tech, and military industries. Producing our rubber insulators and molded components means customers are able to get the high powered capabilities they need from our newest molding machine.

At Connectronics, we thrive on innovation and providing our customers with answers to all their connection issues. Whether it’s for the aerospace, defense, medical, or entertainment industries, we strive to provide the necessary components in a timely manner. We are also looking forward to the latest in hyperloop rail systems.

Back in 2013, Elon Musk devised a hyperloop system that is able to transport people faster than any other land based transportation. It works by using a vacuum tube and capsules that carry each person. The pod is propelled through the tube by using electromagnets, which help suspend the container above the rails. In theory, the capsule could be propelled up to 750 mph. Once this speed is reached, it could glide for up to 100 miles. One benefit of this type of transportation would be the minimal energy it takes, with only five percent of the line using electricity.

Connectronics has also recently been involved in projects in Brazil which use industrial filters and with filtering air for coal miners workers using electrostatic filters. This coming year we look forward to continuing to serve our client base and keeping up to date on new developments that are happening. Stay tuned for our upcoming blog where we’ll take a look at the filtering projects more in depth.

In the meantime, don’t forget to follow our blog, Twitter, and LinkedIn pages throughout the year!

From the team at Connectronics, we wish you a happy and healthy new year!

 


We have all heard the statisticsnmd-logo-oct-2016

The US manufacturing sector has contributed close to $2.17 trillion to the economy in 2015.

The Manufacturing Institute and Deloitte have jointly estimated that about 3.5 million manufacturing jobs will open up over the next 10 years.

With the recent spate of reshoring activities and better trade relations with the developing world, seems like production is back at the forefront of the US GDP!

There is one serious issue though that has the entire country scrambling to find counter measures. It is known as the “Skill Gap.”

Out of the fabled 3.5 million vacancies, about 2 million will go unfilled because of a lack of suitable candidates.

The world wants US products. But the nation’s hands are tied. Unless it can get graduates and school students to change their perception of manufacturing and take an active interest in the industry, there is no way to capitalize on the influx of opportunities that have already started coming its way.

The National Manufacturing Day is An Effective Step in the Right Direction:

Within a few short years, the National Manufacturing Day has caught on in terms of popularity. Celebrated every year on the first Friday of October, it is a ritualistic mingling and connection of demand (manufacturing companies) and talent (school and college students) in an authentic setting.

Businesses invite potential employees into the very heart of their manufacturing operations and give them a glimpse of what it is like to be working with cutting edge technologies like robotics to create everything from weapons to medical equipment. Students who will be helming the ship of production in the coming few decades get to realize the benefits of a career in manufacturing like better pay, more health and welfare perks and direct involvement in strengthening the infrastructure of the country.

They walk away from the experience enriched and informed. Experts are hopeful that the National Manufacturing Day held this October the 7th will take forward this understanding and clarity resulting in a spontaneous bridging of the Skill Gap.

Connectronics Has Been a Mainstay of Manufacturing:

A recognized custom producer of specialized connectors and interconnection systems that supply:

Connectronics Corp. understands the importance of manufacturing like no other and wholeheartedly supports the endeavor of the National Manufacturing Day.


It is easy to delight and dazzle customers in fields like retail and hospitality. There is an inherent component of luxury to these experiences that technical sectors find difficult to replicate. Keeping in mind this restriction, Connectronics Corp. has developed a culture of client satisfaction through matchless quality and meticulous attention to requirements and details. Who said swank surroundings are required to ensure happy buyers? When the output matches exactly what was desired, even complicated connectors and interconnection systems can bring some serious satisfaction.

 The Legacy of Connectronics Corp:

Connectronics is a market leader when it comes to supplying reliable and robust High Voltage Connectors, High Current Connectors, Underwater Connectors, and Cable Assemblies to myriad industries spanning the spectrum of medical, avionics, analytical instruments, aerospace, nuclear, underwater, radar and oil exploration, and stage lighting.

Our reputation is based on a faultless 360-degree system that rests on the tenets of exceeding expectations, continuous upgrades and in-house manufacturing improvements, lucid understanding of customer requirements, gauging of customer satisfaction and quality assurance of the development, design and manufacturing processes.

Connectronics is proud to hold both ISO 9001:2008 and AS9100C registrations for strict quality management across all its departments and divisions.

 The Delivery Sequence That Always Puts the Buyer First:

Connectronics Corp. believes in relinquishing responsibility only when the consignment reaches the premises of the buyer. Our proactive monitoring of procurement of the highest quality raw material, innovative CNC machine tools and best in business skilled technicians has led to the creation of a process that makes the most of the cumulative 300 years of hands-on experience that the team boasts.

  1. The orientation session is all about extracting what the client requires in the deliverables. The touch point is between a buyer representative and an experienced consultant who understands the customer’s industry and the project specs.
  2. The critical component parameters are then modeled for proper evaluation of the design and to ensure integrity in extenuating client site circumstances.
  3. The actual production involves fully trained and qualified manufacturers who have mastered the application of latest CNC machining techniques. Frequent inspections are also carried out to highlight possible defects and optimize design.
  4. After validation of external and internal electrical and engineering characteristics, the items are carefully packaged and delivered to the client.

Connectronics Corp. strives to make each interaction with a buyer better than the last experience. We have set a new benchmark for excellence in service delivery by offering clients end to end connector solutions that get it right – the first time. Contact us for details and price lists.


Forget Japan’s bullet trains or Europe’s high-speed rail services. The proposed Hyperloop, a supersonic train, will leave all those other trains in the dust. If you haven’t yet heard of the Hyperloop, let us fill you in.

The Hyperloop concept was put forth by Elon Musk in 2013. Instead of a train car running on a track, the Hyperloop envisions pressurized capsules moving through reduced-pressure tubes. Think of the old-time vacuum tubes at the bank. The papers you put into the plastic capsule were sucked up into a tube to be received by the teller. Only this system is much more intricate, superfast, and will transport people.

It works in this way: With almost all air removed from the vacuum tube, passengers ride in a capsule that is pushed through the tube by a series of electromagnets. The electromagnetic capabilities allow the passenger capsule/car to hover above the rails. Low air pressure means little friction between the tube and the capsule. It is theorized that the passenger car would be able to reach speeds of 750 mph. The commute from Los Angeles to San Diego would only take 30 minutes! The electromagnetic energy, the main source of propulsion, uses minimal energy and is only required for about 5% of the track. No other energy is needed after reaching speeds of 750 mph because the car will glide for about 100 miles. This system is extremely energy efficient.

Developers are moving quickly to create a working system. Prototype and test systems are being built by three companies, and teams are working on designing the passenger car. In fact, Hyperloop Technologies just performed the first public test of their technology and are planning to test a full sized system by the end of the year.

This type of revolutionary progress is what drives us to innovate. At Connectronics, we are on the front line of supporting the technologies that drive the innovations that change the world. We have been successfully involved with the transportation and railroad industry for years. The reality of the Hyperloop offers us another opportunity to deliver world-class specialized connectors and partner with the best minds in the industry. No matter how new or technical, Connectronics supports the groundbreaking ideas of tomorrow. With our products, we make sure that all systems are a go! Contact us today for your connector needs!


It seems like a “duh” moment now, but safety wasn’t always a priority in the workplace or on the roads. Remember back before seat belts, GFCI outlets, and OSHA? Safety was a reaction to a problem not a forethought. In some instances that is still the case but it is more sensible to think about risks and problems before they happen. One organization, the National Safety Council makes it their mission to raise awareness of the idea that “safety is no accident.”

Since it is June and we are talking about safety, our personal area of expertise is the safe use of electrical devices. Ever since electricity was invented, people have been getting hurt. Preventing electrical shock is a top priority in systems running on high voltages and amp. In the 1990s there was a successful push for electrical safety regulations. These regulations have prevented accidental deaths due to electrocution. When safety systems are in place and used properly, that’s when people are protected.

In response to regulations, we developed the Safety Lock Series that permits safe handling Safety Lock Image 1of powerful electrical connections. Proper power distribution is the prime issue for safety. Controlling the power through a “first-in/last out” ground safety feature makes it difficult to improperly connect any power until connection between the ground and neutral has been made. There is no easy way to tamper with or bypass this system as the ground and neutral connections cannot be disconnected until all other power lines are disconnected. This system can be used in the field or in stationary panel boards and no special tools or maintenance is required.

The safety lock power distribution system from Connectronics meets military specifications and has been proven reliable under severe conditions. This system offers protection when using permanent, temporary, or emergency electrical connections such as in generators, film or sports lighting, construction, military operations, or carnivals.

In honor of safety month, remember that when using powerful electrical devices it’s safety first! Contact Connectronics to learn more about our products and services.


In our February 2016 post we mentioned that the aerospace, military, and high-tech Connectronics Facility Expansion Blog Image 1industries are growing rapidly and we are happy to report that Connectronics’ specialized connectors are following suit, keeping up in high demand!

Last fall we brought a new molding machine onto the production line to provide the high-power capabilities we need to help us keep up with orders for rubber insulators and molded components. With the extension of the new machine it was clear that we needed additional physical space for our operations. As a result, we have invested in the construction of a new building to increase capabilities.

Between Connectronics and Wiremax, we currently have 28,000 ft of operational space. Connectronics Facility Expansion Blog Image 2The new facility will add approximately 18,000 square feet. This continued work space adds more capacity, storage, and flexibility in meeting the increasing demands for our products.

Overseeing the construction is local contractor Dunipace Building. The work is moving along nicely and we expect the building to be complete this coming September.

As the year rolls on we are looking forward to watching the new building take shape and the continued success of the products and industries we serve. Stay tuned for the next update and contact us in regards to any questions you might have!


Earth Day, the yearly celebration of environmental consciousness and conservation, was this past Friday. Following our company, you might wonder how electronic connectors and interfaces protect the environment. The experts at Connectronics are here to explain.

Without products such as connectors, equipment monitoring and analyzing ecological systems simply wouldn’t work. Such high value products depend on the high quality and reliability of interconnect products such as the systems we supply at Connectronics.

Yellow Springs Instruments (YSI) is a company that we’ve teamed up with long term. YSI has been an innovator for over 60 years, producing precision measurement and testing instruments. Today, YSI is the leading developer and supplier of water sampling and monitoring solutions.

The electronic products YSI manufactures must withstand tough conditions. Water sampling and monitoring equipment require cables and connectors that will not fail in, or be damaged by, water. Many of their instruments have a probe/sensor that is immersed in a body of water to measure criteria such as dissolved oxygen, pH, conductivity, ORP, salinity, and temperature. As a partner of YSI, Connectronics supplies the necessary underwater connectors for the job, with water sealing interfaces, stainless steel hardware, and water sealing over-molding for consistent and reliable performances.

The instruments YSI delivers to their customers help a wide range of industries make sure water is nontoxic. Applications such as groundwater, wastewater, ocean, coastal, and hydraulic fracturing tests provide high-resolution water quality data to prove accurate details on the condition of these specific areas. Protecting the environment is what Earth Day stands for. Instruments from YSI, with components from Connectronics, make the Earth Day ideals that we all strive for come to life year long. Contact us today for any questions you may have.


Connector Image for March 2015 BlogThe energy industry is involved in many different projects to create the power the world will need for the future. We all know that fossil fuels are limited and that it is important to develop sustainable energy sources. Solar and wind are viable sources of renewable energy, but they require more energy into a system than it can put out. Researchers have been working on developing the theory of net energy and are close to making it a reality.

One of the most ambitious energy projects going on today is ITER. ITER means ‘the way’ in Latin and is the collaboration of 35 nations to build the world’s largest tokamak, a “magnetic fusion device that has been designed to prove the feasibility of fusion as a large-scale and carbon-free source of energy based on the same principle that powers our Sun and stars.” A fusion power plant would produce net energy, meaning that the total energy in a fusion power pulse is greater than the energy required to run the machine. Basically, more power is generated from less input.

This international experiment began in 1985 with ITER Members made up of China, the EU, Japan, India, Russia, Korea, and the U.S. Located in Southern France, the ITER facility is now in the process of being constructed. One million components made up of 10 million parts are being assembled for integration into the ITER machine.

Connectronics is proud to be one of the companies working with the ITER team on bringing this new idea to life. We are working with the design team on connectors that will be integral for running this innovative fusion device. The specialized connectors we manufacture are capable of meeting the challenges of this new idea for energy generation.

It is an honor to be asked to participate in this global initiative. Connectronics brings the required engineering design, testing, manufacturing, and quality capabilities to the table for a highly important project such as this one. For the highest quality high voltage, high current, or specialized connectors available today, contact Connectronics!

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