As the top manufacturer of custom electrical connectors and related custom cable assemblies, Connectronics Corp. takes pride in the work we do. This work spans across numerous industries, and we’re proud to maintain our quality and efficiency across all of them.

Looking for aerospace cable assemblies? We’ve got you covered. What about medical cable assemblies for various needs in this sector? We have years of experience producing these as well. We also offer custom military cable assemblies and a wide range of additional options. Read on to learn more about our custom electrical connector products and services across industries, or contact us today to learn more or arrange a consultation!

This is just a partial list of our custom electrical connector and cable assembly products and services. We also offer tailored solutions for specific industries, such as aerospace, medical, military, and more. Let’s take a closer look at some of the sectors we serve.

Aerospace Cable Assemblies

When it comes to aerospace cable assemblies and connectors, precision and reliability are crucial. That’s why Connectronics Corp. is trusted by leading names in the aerospace industry to deliver high-quality components that meet stringent standards. Our custom solutions are designed with durability, weight savings, and performance in mind, making them an ideal choice for everything from commercial aircraft to space exploration vehicles.

We offer a huge selection of aerospace cable assemblies and connectors, including all of the following:

MIL-DTL-83733

This specification covers fluid- and environment-resistant, rectangular, miniature, and rack to panel electrical connectors. The connectors use rear release and removable crimp contacts, and they can handle continuous operation from 65 to 200 °C.

MIL-PRF-46846

This Mil-Spec covers synthetic, rubber, and heat-shrinkable tubing and electrical insulation.

MIL-I-631

This governs the general characteristics of synthetic resin insulation.

MIL-DTL-5015

This standard regulates heavy-duty circular electrical connectors that have crimped or soldered contacts.

MIL-I-3190

This covers flexible sleeving used for electrical insulation.

MIL-I-7444

This standard covers flexible electrical insulation sleeving.

MIL-T-83507

This general specification covers electrical connectors, contacts, and cables for tool kits.

MIL-W-22759

This standard regulates single conductor copper wires insulated with a fluoropolymer and coated with nickel, silver, or tin.

SAE AMS-DTL-23053

This covers flexible, heat-shrinkable, flame-resistant polyolefin tubing used for insulation and protection for capacitors and resistors.

MS25274

This specification governs cap, crimp style, electrical wire end, Class I, and Type II connectors.

MS3190

These connectors are wire barrel, contact, and crimp-type.

MS3101

This specification covers electric plugs, cable connections, and solder contacts.

We also offer specialized rack and panel connectors, specific aerospace cable assemblies often found in this industry. These are designed for blind-mate connections, allowing for connection without any ability to see the other end of the connection – vital in various environments where such visual inspection is not possible.

These multi-pin high-voltage connectors can be used for everything from electronic counter measures to airborne radar, CRT displays, traveling wave tubes, low-powered lasers, scientific instruments and more. They can also be used for power and signal distribution, making them extremely versatile.

Medical Cable Assemblies

The medical industry demands the highest standards when it comes to electrical connectors and medical cable assemblies. With our extensive experience in this sector, we are well-equipped to meet these stringent requirements. We offer custom solutions for various applications, including all of the following:

X-Ray connectors

These connectors must be resistant to high power and voltage in order to transfer images accurately. Our X-ray connectors are designed with durability, performance, and safety in mind.

Metal-clade or MC cable connectors

Used in medical equipment, MC cable connectors require high-quality insulation and shielding to prevent interference. Our custom solutions meet these demands and ensure reliable performance.

Mass spectrometer (spec) connectors

These connectors are used in mass spectrometry equipment, requiring high dielectric strength and low leakage current for accurate readings. Connectronics Corp. can provide customized spec connectors that meet these specifications.

Electrical connections

Electrical medical connectors are found in numerous regularly-used pieces of equipment, from MRI machines to therapy systems, surgical equipment and more. They must be ultra-reliable and able to transfer signals without interference. Connectronics Corp. offers a wide range of electrical medical connectors designed for these types of applications.

Tubing connections

For needs like lures, fittings, couplings and tubing for suction and other medical purposes, Connectronics Corp. offers custom connectors designed specifically to make these connections possible.

Our medical cable assemblies are used across several applications, from disposables like probes or catheters to imaging systems, surgical monitoring systems and more. We use high-quality materials and can customize assemblies for specific medical applications.

Custom Military Cable Assemblies

The military industry demands the most reliable electrical connectors and cable assemblies to ensure mission success. That’s why Connectronics Corp. is the trusted choice of leading names in the defense sector, providing custom military cable assemblies for a variety of applications, including:

Airborne communications and navigation

Our custom solutions for military aviation include connectors and cable assemblies for communication systems, navigation equipment, radar, and more.

Avionics systems

The avionics industry requires robust and reliable connectors and cable assemblies for various components such as flight control systems, lighting systems, instrumentation and more. Connectronics Corp. has the expertise to meet these demanding requirements.

Field communication equipment

Our military cable assemblies are also used in field communication equipment, including radios, satellite terminals and more. These specialized solutions must be durable, waterproof and able to withstand extreme environments.

Satellites and space shuttles

Connectronics Corp. has extensive experience in manufacturing custom cable assemblies for space applications, including satellites and space shuttles. These solutions must be designed to withstand the rigors of outer space while ensuring reliable performance.

Inter-shelter communication equipment

Our custom military cable assemblies are used in communication equipment for military shelters and other mobile units. These connectors must provide secure connections while being able to withstand harsh environments.

Military ground equipment

Connectronics Corp. also provides cable assemblies for military ground equipment, including land vehicles and other specialized applications.

EMI sensitive equipment

We offer EMI/RFI shielding for military equipment and vehicles, ensuring that sensitive components are protected from electromagnetic interference.

Marine systems

From ships and submersibles to critical communication and navigation equipment, Connectronics Corp. provides reliable cable assemblies for marine applications.

Remote weapons control

Our solutions are also used in remote weapons control systems, where reliable and secure connections are crucial for successful missions.

Whether it’s aerospace, medical or military applications, Connectronics Corp. has the expertise to provide custom electrical connectors and cable assemblies that meet the stringent requirements of these industries. Contact us today to learn more about our products and services. We look forward to helping you find the best solutions for your specific needs!